Supply Chain Management Blogs by Members
Learn about SAP SCM software from firsthand experiences of community members. Share your own post and join the conversation about supply chain management.
cancel
Showing results for 
Search instead for 
Did you mean: 
SaikiranGummadi
Participant

Introduction

The production stocks are only managed in SAP EWM, and are, therefore, transparent in the SAP EWM system only. When staging the products, the system does not execute a posting change.

Advanced production integration allows you to integrate the supply of products to production and the receipt of products from production into your warehouse in S/4HANA Embedded Extended Warehouse Management (EWM). It is integrated with the manufacturing order processing in SAP S/4HANA and allows you to stage and consume the materials and receive the semi-finished products or finished products in S/4HANA Embedded EWM.

The warehouse execution for the SAP S/4HANA Production Orders is based on the Production Material Request (PMR) document.

Process Flow

SaikiranGummadi_0-1712063679615.jpeg

 


To achieve this we have to go with following steps

1)Create 4 raw materials with MRP View Mandatory

2)Create 1 Finished material with MRP view & work Scheduling view Mandatory

3)Create a storage location which is EWM Managed storage location

4)Assign Storage location to warehouse and plant in Enterprise Structure

5)Create production supply area in S/4 HANA

6)Create work center in S/4 HANA

7)create a Bill of Materials(BOM) for Finished product

8)Create Routing for Finished product

9)Create control cycles in S/4 HANA for Raw Materials

10)Define Production supply Area in EWM

11)Create a custom stock type

12)Define Availability group

13)Configure stock type XY with availability group X04

14)Map storage location in Goods Movement

15)Maintain Stock Determination Groups & Determine stock Determination

16)Define Product group types

17)Define Product group

18)Maintain product group type and product group in EWM at global level

19)Maintain BC Sets

20)Maintain Product Group Type for PSA Assignment

21)Maintain Warehouse Parameters for Production

22)Map SAP ERP Order Type to SAP EWM Document Type

23)Map SAP ERP Order Type to SAP EWM Item Type

24)Assign bin to PSA/Product/PED(/N/SCWM/PSASTAGE)

25)Define Production supply area storage type(PMRL with role ‘K’) and create bin

26.a&b&c&d) maintain Warehouse process type for both single order and cross order components, Create part replenishment and Not relevant for staging

27)Determine warehouse process type for Single order, cross order,Crate part Replineshment and Not Relevant for staging along with Document type and Item type

28) Define Item Types for Production

29) Define Allowed Item Types for Production

30)Maintain strategies

31)Testing

configuration

1)Create 4 raw materials with MRP view Mandatory

7513

Single Order

7514

Cross Order

7515

Crate Replenishment order

7516

Not Relevant for Staging

2)Create 1 Finished materials with MRP view & work Scheduling view Mandatory

    • 2230


Extend the raw materials to PMRSL sloc in TCode:MMSC

3)Created a PMRL in enterprise structure(Tcode:OX09)

SaikiranGummadi_1-1712063679642.png

4)Map Storage location to warehouse and plant in Enterprise Structure

SaikiranGummadi_2-1712063679660.png

5)Create production supply area in S/4 HANA

Tcode:PK05

SaikiranGummadi_3-1712063679681.png

6)Create work center in S/4 HANA

Tcode:CR01

SaikiranGummadi_4-1712063679740.png

7)create a Bill of Materials(BOM) for Finished product

Tcode:CS01

SaikiranGummadi_5-1712063679752.png

SaikiranGummadi_6-1712063679772.png


8)Create Routing for Finished product

Give the Routing number in Finished product in Material Master in work Scheduling View: 50000031

SaikiranGummadi_7-1712063679815.png

9)Create control cycles in S/4 HANA for Raw Materials

Material -7513 Single order staging

    • Single order staging – Individual production order material request processed for manufacturing components.

SaikiranGummadi_8-1712063679824.png

Material –7514 cross order staging

    • Cross-order staging – Multiple manufacturing orders components requests considered palnned based on required production quantities.

SaikiranGummadi_9-1712063679832.png

Crate Part replenishment.

SaikiranGummadi_10-1712063679839.png

Not Relevant for Staging

SaikiranGummadi_11-1712063679847.png

EWM Configuration

10)Define PSA

Define production supply area Tcode- /n/SCWM/PSA

Path:EASY ACCESS–>SCM EWM–>EWM—>Master Data—>Production Supply Area—>Define PSA

SaikiranGummadi_12-1712063679851.png

There are two types of mapping 1)replicate or manual you can map

1)Replicate

/n /SCWM/PSA_REPLICATE - Replicate Production Supply Area (PSA)

SaikiranGummadi_13-1712063679854.png

2)Manual

/n/scwm/psamap

SaikiranGummadi_14-1712063679858.png

11)Create a custom stock type

Path:SPRO-->SCM EWM-->SCM BASIS-->Logistics Inventory Management Engine (LIME)--> Application-Specific Settings-->Determine Stock Type

SaikiranGummadi_15-1712063679861.png

12)Define Availability group

Path:SPRO-->IMG-->SCM EWM-->EWM-->GOODS RECEIPT PROCESS-->CONFIGURE AVAILABILITY GROUP FOR PUTAWAY-->DEFINE AVAILABILITY GROUP

SaikiranGummadi_16-1712063679864.png


13)Configure stock type XY with availability group PMRL

Path:SPRO-->IMG-->SCM EWM-->EWM-->GOODS RECEIPT PROCESS-->CONFIGURE AVAILABILITY GROUP FOR PUTAWAY--> Configure Stock Type

SaikiranGummadi_17-1712063679869.png

Assign the availability group to the custom storage type

SaikiranGummadi_18-1712063679882.png

 

SaikiranGummadi_19-1712063679888.png

14)Map storage location in Goods Movement

Path:SPRO-->SCM Extended Warehouse Management-->Extended Warehouse Management---- Interfaces-->ERP Integration-->Goods Movements--->Map Storage Locations from ERP System to EWM

SaikiranGummadi_20-1712063679900.png

15)Maintain Stock Determination Groups

Path:SPRO-->IMG-->SCM EWM-->CROSS PROCESS SETTINGS-->STOCK DETERMINATION-Maintain Stock Determination Groups

SaikiranGummadi_21-1712063679903.png

Configure Stock Determination

SaikiranGummadi_22-1712063679908.png

16)Define Product Group Types-

Path:Spro->IMG-->SCM EWM-->SCM Basis-->master data-->product --->product groups-->define product group types

SaikiranGummadi_23-1712063679911.png

17)Define product groups

Path:Spro-->IMG-SCM EWM-->SCM Basis-->master data-->product-–>product groups-->define product group

SaikiranGummadi_24-1712063679915.png

18)Maintain product group type and product group in EWM at global level

Single order Component

SaikiranGummadi_25-1712063679921.png

Cross order Component

SaikiranGummadi_26-1712063679929.png

Crate Part Replinishment

SaikiranGummadi_27-1712063679936.png

Not Relevant for Staging

SaikiranGummadi_28-1712063679943.png

19)Maintain BC sets

TCODE:SCPR20

SaikiranGummadi_29-1712063679953.png

20)Maintain Product Group Type for PSA Assignment

Path: SPRO-->SCM Extended Warehouse Management-->EWM-->Master Data--> Production Supply--> Maintain Product Group Type for PSA Assignment

SaikiranGummadi_30-1712063679956.png

21)Maintain Warehouse Parameters for Production

Path: SPRO-->SCM Extended Warehouse Management-->EWM-->Master Data--> Production Supply--> Maintain Warehouse Parameters for Production

SaikiranGummadi_31-1712063679965.png

22)Map SAP ERP Order Type to SAP EWM Document Type

SPRO-IMG-SCM EWM-EWM-INTERFACES-ERP INTEGRATION-PRODUCTION- Map SAP ERP Order Type to SAP EWM Document Type

SaikiranGummadi_32-1712063679974.png

23)Map SAP ERP Order Type to SAP EWM Item Type

SPRO-IMG-SCM EWM-EWM-INTERFACES-ERP INTEGRATION-PRODUCTION- Map SAP ERP Order Type to SAP EWM Item Type

SaikiranGummadi_33-1712063679981.png

24)Assign bin to PSA/Product/PED

Here Single order staging we are using 2100 Warehouse process type

SaikiranGummadi_34-1712063679990.png

Here cross order staging we are using customized 3010 warehouse process type

SaikiranGummadi_35-1712063680002.png

Here crate part Replenishment we are using customized 3100 warehouse process type

SaikiranGummadi_36-1712063680012.png

Here Not Relevant for staging we are using customized 9999 warehouse process type

SaikiranGummadi_37-1712063680022.png

25)Create a  Storage Bin for 1005  Storage type

SaikiranGummadi_38-1712063680027.png

Here we are using Production Staging Area storage type with Storage type role(K) is PMRL

26.a)In Warehouse process type(2100) we should not define Destination storage type and bin because we are staging at EWM system for single order staging

SaikiranGummadi_39-1712063680059.png

26.b)In Warehouse process type(3010) we should not define Destination storage type and bin because we are staging at EWM system for Cross order staging

SaikiranGummadi_40-1712063680088.png

26.c)In Warehouse process type(3100) we should not define Destination storage type and bin because we are staging at EWM system for Crate Part Replinishment

SaikiranGummadi_41-1712063680118.png

26.d)In Warehouse process type(9999) we should not define Destination storage type and bin because we are staging at EWM system for Not Relevant for Staging

SaikiranGummadi_42-1712063680147.png

27)Determine warehouse process type for Single order and cross order along with Document type and Item type

SaikiranGummadi_43-1712063680155.png

28) SPRO-IMG-SCM EWM-Extended Warehouse Management-Goods Issue Process-Production Material Request-Define Item Types for Production

SaikiranGummadi_44-1712063680166.png

29) SPRO-IMG-SCM EWM-Extended Warehouse Management-Goods Issue Process-Production Material Request- Define Allowed Item Types for Production

SaikiranGummadi_45-1712063680171.png

30)Maintain Strategies

SaikiranGummadi_46-1712063680178.png

Production order Purpose

Order Type

Single Order

Cross Order

Crate Part Replenishment

Not Relevant for Staging

Purpose

Component reserved for a Single Order with Order reference

Component not reserved for a single order.  It can be consumed for any order on the production line

Component not reserved for a single
order. It can be consumed for any
order on the production line

Manual staging is required
 to perform Bin-2-Bin

 

Production Order – Item Type, WPT, Activity & Stock Reserved

Order Type

Single Order

Cross Order

Crate Part

Manual Staging

Item Type

PCSO

PCCO

PCCP

PCNS

WPT

2100

3010

3100

9999

Activity

PICK

REPL

REPL

INTL

Stock

Stock Reserved for Order

Stock Reserved for PSA

Stock Reserved for PSA

Stock Reserved for PSA

Testing

To Create Production order

Co01

SaikiranGummadi_47-1712063680184.png

Give the total Quantity and scheduling type is current

SaikiranGummadi_48-1712063680200.png

Click on Operations and check the work center and control key has assigned in production order

SaikiranGummadi_49-1712063680217.png

Click on components check the components which are required to become a finished product

SaikiranGummadi_50-1712063680233.png

Click on materials check whether the materials are available for these production order

SaikiranGummadi_51-1712063680250.png

Click on release and save it

SaikiranGummadi_52-1712063680283.png

In CO02

Click on functions Do the materials staging—Select Simulate

SaikiranGummadi_53-1712063680302.png

While simulating the materials please check the material staging indicator is correctly triggering or not

SaikiranGummadi_54-1712063680331.png

SaikiranGummadi_55-1712063680350.png

After Simulating then Execute it and save it and we will get material staging was successfully executed

SaikiranGummadi_56-1712063680390.png

In EWM system

Check whether PMR document is created in EWM system with respect to manufacturing order
/N/SCWM/PMR

SaikiranGummadi_57-1712063680411.png

PMR Document header details

SaikiranGummadi_58-1712063680427.png

For Receiving Product item details

SaikiranGummadi_59-1712063680433.png

Single order Component item details

SaikiranGummadi_60-1712063680453.png

Cross order Component item details

SaikiranGummadi_61-1712063680472.png

Crate Part Replenishment item details

SaikiranGummadi_62-1712063680491.png

Not Relevant for Staging

SaikiranGummadi_63-1712063680510.png

Staging in EWM:we need to stage the product at EWM Production staging area

/N/SCWM/STAGE

SaikiranGummadi_64-1712063680546.png

2warehouse tasks got created

Go to monitor

/N/SCWM/MON
1)Single order components

Here we need single order components will be consumed based on production order

SaikiranGummadi_65-1712063680580.png

SaikiranGummadi_66-1712063680609.png

2)Cross order components

Here for cross order components there will be no manufacturing number reference’s components will be consumed based on combination of multiple Manufacturing orders.If we try to give manufacturing order with warehouse type system will not execute the open warehouse tasks

SaikiranGummadi_67-1712063680629.png

SaikiranGummadi_68-1712063680655.png

Crate Part Replinishment

SaikiranGummadi_69-1712063680676.png

SaikiranGummadi_70-1712063680686.png

SaikiranGummadi_71-1712063680700.png

Not Relevant for Staging

SaikiranGummadi_72-1712063680725.png

SaikiranGummadi_73-1712063680731.png

Confirm the warehouse tasks & warehouse orders

Now Products are available at EWM Production Staging area. We need to consume the products
Go to /N/SCWM/RFUI and select outbound process

SaikiranGummadi_74-1712063680735.png

Select consumption.

SaikiranGummadi_75-1712063680738.png

Select Manufacturing order

SaikiranGummadi_76-1712063680741.png

Enter Manufacturing order

If you are aware of HU number you can give or else we can give Production staging area BIN

SaikiranGummadi_77-1712063680744.png

Single order

SaikiranGummadi_78-1712063680746.png

Click on enter

Cross order

SaikiranGummadi_79-1712063680749.png

Click on enter

Crate Part Replenishment

SaikiranGummadi_80-1712063680751.png

click on enter

Not Relevant for Staging

SaikiranGummadi_81-1712063680754.png

Click on enter

We need to check once the consumption has been done another warehouse task need to be trigger automatically for Goods issue
Single order,Cross order,Crate Part Replinishment and Not Relevant for Staging

SaikiranGummadi_82-1712063680795.png

Check whether the goods issue has been happened in MB51

SaikiranGummadi_83-1712063680816.png

We can see the material documents got generated for these four materials

Check the goods movements in Production order header level

SaikiranGummadi_84-1712063680823.png

Now we need to change the production order status from released to technically completed

Release status:

SaikiranGummadi_85-1712063680838.png

Go to Production order in CO02 and click on Complete Technically

SaikiranGummadi_86-1712063680869.png

We can see the production order status is technically completed

SaikiranGummadi_88-1712064441620.png

 

 


Conclusion:By above configurations and testing now you got an idea how to do Advance production Integration with SAP EWM-managed storage location in one warehouse in SAP EWM

 

Thanks for your patience to read my blog and give your valuable feedback



 

 

 

 

 

 

 

 

 

 

 

 

5 Comments
Labels in this area