- SAP Managed Tags:
Introduction
The production stocks are only managed in SAP EWM, and are, therefore, transparent in the SAP EWM system only. When staging the products, the system does not execute a posting change.
Advanced production integration allows you to integrate the supply of products to production and the receipt of products from production into your warehouse in S/4HANA Embedded Extended Warehouse Management (EWM). It is integrated with the manufacturing order processing in SAP S/4HANA and allows you to stage and consume the materials and receive the semi-finished products or finished products in S/4HANA Embedded EWM.
The warehouse execution for the SAP S/4HANA Production Orders is based on the Production Material Request (PMR) document.
Process Flow
To achieve this we have to go with following steps
1)Create 4 raw materials with MRP View Mandatory
2)Create 1 Finished material with MRP view & work Scheduling view Mandatory
3)Create a storage location which is EWM Managed storage location
4)Assign Storage location to warehouse and plant in Enterprise Structure
5)Create production supply area in S/4 HANA
6)Create work center in S/4 HANA
7)create a Bill of Materials(BOM) for Finished product
8)Create Routing for Finished product
9)Create control cycles in S/4 HANA for Raw Materials
10)Define Production supply Area in EWM
11)Create a custom stock type
12)Define Availability group
13)Configure stock type XY with availability group X04
14)Map storage location in Goods Movement
15)Maintain Stock Determination Groups & Determine stock Determination
16)Define Product group types
17)Define Product group
18)Maintain product group type and product group in EWM at global level
19)Maintain BC Sets
20)Maintain Product Group Type for PSA Assignment
21)Maintain Warehouse Parameters for Production
22)Map SAP ERP Order Type to SAP EWM Document Type
23)Map SAP ERP Order Type to SAP EWM Item Type
24)Assign bin to PSA/Product/PED(/N/SCWM/PSASTAGE)
25)Define Production supply area storage type(PMRL with role ‘K’) and create bin
26.a&b&c&d) maintain Warehouse process type for both single order and cross order components, Create part replenishment and Not relevant for staging
27)Determine warehouse process type for Single order, cross order,Crate part Replineshment and Not Relevant for staging along with Document type and Item type
28) Define Item Types for Production
29) Define Allowed Item Types for Production
30)Maintain strategies
31)Testing
configuration
1)Create 4 raw materials with MRP view Mandatory
7513 | Single Order |
7514 | Cross Order |
7515 | Crate Replenishment order |
7516 | Not Relevant for Staging |
2)Create 1 Finished materials with MRP view & work Scheduling view Mandatory
- 2230
Extend the raw materials to PMRSL sloc in TCode:MMSC
3)Created a PMRL in enterprise structure(Tcode:OX09)
4)Map Storage location to warehouse and plant in Enterprise Structure
5)Create production supply area in S/4 HANA
Tcode:PK05
6)Create work center in S/4 HANA
Tcode:CR01
7)create a Bill of Materials(BOM) for Finished product
Tcode:CS01
8)Create Routing for Finished product
Give the Routing number in Finished product in Material Master in work Scheduling View: 50000031
9)Create control cycles in S/4 HANA for Raw Materials
Material -7513 Single order staging
- Single order staging – Individual production order material request processed for manufacturing components.
Material –7514 cross order staging
- Cross-order staging – Multiple manufacturing orders components requests considered palnned based on required production quantities.
Crate Part replenishment.
Not Relevant for Staging
EWM Configuration
10)Define PSA
Define production supply area Tcode- /n/SCWM/PSA
Path:EASY ACCESS–>SCM EWM–>EWM—>Master Data—>Production Supply Area—>Define PSA
There are two types of mapping 1)replicate or manual you can map
1)Replicate
/n /SCWM/PSA_REPLICATE - Replicate Production Supply Area (PSA)
2)Manual
/n/scwm/psamap
11)Create a custom stock type
Path:SPRO-->SCM EWM-->SCM BASIS-->Logistics Inventory Management Engine (LIME)--> Application-Specific Settings-->Determine Stock Type
12)Define Availability group
Path:SPRO-->IMG-->SCM EWM-->EWM-->GOODS RECEIPT PROCESS-->CONFIGURE AVAILABILITY GROUP FOR PUTAWAY-->DEFINE AVAILABILITY GROUP
13)Configure stock type XY with availability group PMRL
Path:SPRO-->IMG-->SCM EWM-->EWM-->GOODS RECEIPT PROCESS-->CONFIGURE AVAILABILITY GROUP FOR PUTAWAY--> Configure Stock Type
Assign the availability group to the custom storage type
14)Map storage location in Goods Movement
Path:SPRO-->SCM Extended Warehouse Management-->Extended Warehouse Management---- Interfaces-->ERP Integration-->Goods Movements--->Map Storage Locations from ERP System to EWM
15)Maintain Stock Determination Groups
Path:SPRO-->IMG-->SCM EWM-->CROSS PROCESS SETTINGS-->STOCK DETERMINATION-Maintain Stock Determination Groups
Configure Stock Determination
16)Define Product Group Types-
Path:Spro->IMG-->SCM EWM-->SCM Basis-->master data-->product --->product groups-->define product group types
17)Define product groups
Path:Spro-->IMG-SCM EWM-->SCM Basis-->master data-->product-–>product groups-->define product group
18)Maintain product group type and product group in EWM at global level
Single order Component
Cross order Component
Crate Part Replinishment
Not Relevant for Staging
19)Maintain BC sets
TCODE:SCPR20
20)Maintain Product Group Type for PSA Assignment
Path: SPRO-->SCM Extended Warehouse Management-->EWM-->Master Data--> Production Supply--> Maintain Product Group Type for PSA Assignment
21)Maintain Warehouse Parameters for Production
Path: SPRO-->SCM Extended Warehouse Management-->EWM-->Master Data--> Production Supply--> Maintain Warehouse Parameters for Production
22)Map SAP ERP Order Type to SAP EWM Document Type
SPRO-IMG-SCM EWM-EWM-INTERFACES-ERP INTEGRATION-PRODUCTION- Map SAP ERP Order Type to SAP EWM Document Type
23)Map SAP ERP Order Type to SAP EWM Item Type
SPRO-IMG-SCM EWM-EWM-INTERFACES-ERP INTEGRATION-PRODUCTION- Map SAP ERP Order Type to SAP EWM Item Type
24)Assign bin to PSA/Product/PED
Here Single order staging we are using 2100 Warehouse process type
Here cross order staging we are using customized 3010 warehouse process type
Here crate part Replenishment we are using customized 3100 warehouse process type
Here Not Relevant for staging we are using customized 9999 warehouse process type
25)Create a Storage Bin for 1005 Storage type
Here we are using Production Staging Area storage type with Storage type role(K) is PMRL
26.a)In Warehouse process type(2100) we should not define Destination storage type and bin because we are staging at EWM system for single order staging
26.b)In Warehouse process type(3010) we should not define Destination storage type and bin because we are staging at EWM system for Cross order staging
26.c)In Warehouse process type(3100) we should not define Destination storage type and bin because we are staging at EWM system for Crate Part Replinishment
26.d)In Warehouse process type(9999) we should not define Destination storage type and bin because we are staging at EWM system for Not Relevant for Staging
27)Determine warehouse process type for Single order and cross order along with Document type and Item type
28) SPRO-IMG-SCM EWM-Extended Warehouse Management-Goods Issue Process-Production Material Request-Define Item Types for Production
29) SPRO-IMG-SCM EWM-Extended Warehouse Management-Goods Issue Process-Production Material Request- Define Allowed Item Types for Production
30)Maintain Strategies
Production order Purpose
Order Type | Single Order | Cross Order | Crate Part Replenishment | Not Relevant for Staging |
Purpose | Component reserved for a Single Order with Order reference | Component not reserved for a single order. It can be consumed for any order on the production line | Component not reserved for a single | Manual staging is required |
Production Order – Item Type, WPT, Activity & Stock Reserved
Order Type | Single Order | Cross Order | Crate Part | Manual Staging |
Item Type | PCSO | PCCO | PCCP | PCNS |
WPT | 2100 | 3010 | 3100 | 9999 |
Activity | PICK | REPL | REPL | INTL |
Stock | Stock Reserved for Order | Stock Reserved for PSA | Stock Reserved for PSA | Stock Reserved for PSA |
Testing
To Create Production order
Co01
Give the total Quantity and scheduling type is current
Click on Operations and check the work center and control key has assigned in production order
Click on components check the components which are required to become a finished product
Click on materials check whether the materials are available for these production order
Click on release and save it
In CO02
Click on functions Do the materials staging—Select Simulate
While simulating the materials please check the material staging indicator is correctly triggering or not
After Simulating then Execute it and save it and we will get material staging was successfully executed
In EWM system
Check whether PMR document is created in EWM system with respect to manufacturing order
/N/SCWM/PMR
PMR Document header details
For Receiving Product item details
Single order Component item details
Cross order Component item details
Crate Part Replenishment item details
Not Relevant for Staging
Staging in EWM:we need to stage the product at EWM Production staging area
/N/SCWM/STAGE
2warehouse tasks got created
Go to monitor
/N/SCWM/MON
1)Single order components
Here we need single order components will be consumed based on production order
2)Cross order components
Here for cross order components there will be no manufacturing number reference’s components will be consumed based on combination of multiple Manufacturing orders.If we try to give manufacturing order with warehouse type system will not execute the open warehouse tasks
Crate Part Replinishment
Not Relevant for Staging
Confirm the warehouse tasks & warehouse orders
Now Products are available at EWM Production Staging area. We need to consume the products
Go to /N/SCWM/RFUI and select outbound process
Select consumption.
Select Manufacturing order
Enter Manufacturing order
If you are aware of HU number you can give or else we can give Production staging area BIN
Single order
Click on enter
Cross order
Click on enter
Crate Part Replenishment
click on enter
Not Relevant for Staging
Click on enter
We need to check once the consumption has been done another warehouse task need to be trigger automatically for Goods issue
Single order,Cross order,Crate Part Replinishment and Not Relevant for Staging
Check whether the goods issue has been happened in MB51
We can see the material documents got generated for these four materials
Check the goods movements in Production order header level
Now we need to change the production order status from released to technically completed
Release status:
Go to Production order in CO02 and click on Complete Technically
We can see the production order status is technically completed
Conclusion:By above configurations and testing now you got an idea how to do Advance production Integration with SAP EWM-managed storage location in one warehouse in SAP EWM
Thanks for your patience to read my blog and give your valuable feedback
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