Set up time in production order

[Former Member]

Hello experts

I need to make a finished item of 20 nos.My lot size is 2nos.That means after producing every 2 nos ,i will un load it and set the machine again.My set up time after producing 2 nos is 2 min.In routing I have given setup time for 1nos is 1min.But when i make a production order for 20 nos I expect system to show 20 min as set up time.But this is not happening.Can any body help me.

[rupesh_brahmankar · Accepted solution]

Dear,

Set up time is lot size independent. Because for 10 pc mfg we required 10 min of set up and for 100 Pc also we required 10 min of setup.

Please check your formula of work center for scheduling? Define formula as per your requirement in in multipal of lot size in OP54 then check your result.

Hope clear to you.

Regards,

R.Brahmankar

[Former Member · Accepted solution]

R.Brahmankar

Thanks for your input

My client is asking one question :At a time he can process 2 nos together in his machine.After processing this 2 nos he need to put the next 2 nos.So here he spends 2 min for setting his machine.So for processing 20 nos production order he need to do setting 10 times.Hence his total setup time is 20 min.So arter creating order he want to see in order that required set up time is 20 min.Where can we see this.What is the formula to be used.

[rupesh_brahmankar · Accepted solution]

Dear,

You need to create new formula in OP54 or change existing SAP001- set up formula are as,

= SAP_01 * SAP_09 / SAP_08 (means set up time X operation quantity/ Base quantity)

You can check your resultin CA02ExtraSchedulescheduling after tahat assian variant and then click on result.

Regrads,

R.Brahmankar

Edited by: R Brahmankar on Nov 27, 2008 3:18 PM

[Former Member · Accepted solution]

Thank you I will check it and get back to you

[Former Member · Accepted solution]

Set up time is the fixed time for a lot size .If your set up is variable then you can include this time also in the process time .

regards,

Pradeep

[Former Member · Accepted solution]

R.Brahmankar

I checked in they way you advised me.Still it is not working.Can you please help me

I mean i made the formula as u told still it is not working

sarin toms

Edited by: sarin toms on Nov 28, 2008 10:41 AM

Edited by: sarin toms on Nov 28, 2008 10:41 AM

[rupesh_brahmankar · Accepted solution]

Dear,

Then assign same fromula to work center scheduling tab then maintain the time in routing and check.

If it won't work then sent me the screen shot my id is in my profile.

Regards,

R.Brahmankar

[Former Member · Accepted solution]

Hi Sarin,

the problem may not be with the formula. Please check the performance efficiency rate key given in work center basic data. It might be defined as 80% or something. Check this and make it to 100%. Then it will be o.k.

[Former Member · Accepted solution]

hi da

i will check it

[Former Member · Accepted solution]

when u assigned formula as suggested,

please base quanitity as 2 in the routing and set up time as 2 min.

it should work, if u have set up that time.

simple: use the same formula as for machin time in the standard for set up time.

you will get ur desired result.

Pravin M.

TCS canada

[Former Member]

THANK YOU

[raviram08]

Hi

Instead of using setup time for every material make setup time as zero, base quantity as 2 and machine time as the processing time for units + 2 min 

may be this will give you the results

thanks 

raviram.