Re-Production Due to Excess Loss

[vibin_v_joseph]

Hi All,

       This is a MTO scenario in which the Sales order Quantity is 100 and In which a BOM has been maintained with scrap of 5% with 10 different Raw Materials. After the MRP Run the Pur .req has been generated for the Raw Materials and the Production Order for the FG(Finished Goods). During the Production there was a Excess Loss/Scrap for three raw Materials and due to this a percentage of FG was unable to get produced. so we have to Procure that three materials alone. So how do we procure that three raw materials with reference to Sales Order and How will the reproduction order will be generated.

Please provide your inputs to solve this.

Regards,

Vibin

[vibin_v_joseph]

Hi all,

          Thanks for providing your inputs , but how do i procure the extra required raw material. With reference to what will i procure and how i can track in the make to Order scenario. How can i run a MRP for that or what can be the different options.

Regards,

Vibin

[Anupam1143]

Hi

You can transfer the unrestricted stock to sales order stock with movement type 413 to your sales order.

Regards,

Anupam Sharma

[biplob_chowdhury15]

Hi Vibin,

In my previous reply, I have considered it as rework but this is as usual common scenario, 3 raw materials you will received as scrap(mvt-531) in production order. You have to create manual purchase requisition and order for procuring this 3 raw materials. You can issue raw materials and received rest of FG against same production order and sales order.

Thanks,

Biplob

[Former Member]

u can also update the extra material required in order also if you find there is short fall of raw material due to loss.

thanks

[biplob_chowdhury15]

Hi Vibin,

This is one type of rework.

STEP-1 Create one separate production order type for rework. Do all necessary SPRO settings for rework order type.

STEP-2- Create reference operation set (CA11) - enter all necessary operations.

STEP-3- Create production order by CO07 t/code (Production order without material) with reference to sales order only. Enter reference operation set you created in step-2. Set component manually in production order.

STEP-4 - Go to production order header settlement rule. In settlement receiver enter your main production order. Category maintain-ORD

STEP-5-Save production order without material. Release order and do confirmation by CO15. Do GR(mvt-531)-enter in Goods movement tab separately for header item and enter GI(261) in CO15 goods movement tab.

Do it and revert back if any issue.

Thanks,

Biplob

[Caetano]

Hello

You can use trigger points to include a new reference operation set into this order. Component quantities must be adjusted manually.

Otherwise, also using trigger points, you can automatically create a new order for rework.

Check the following link for details:

http://help.sap.com/erp2005_ehp_06/helpdata/en/b1/c04654439a11d189410000e829fbbd/content.htm?framese...

BR

Caetano